Wheel compost turning machine
Wheel compost turning machine
Wheel compost turning machine
Wheel compost turning machine

Wheel compost turning machine

The wheel compost turner (also known as a rotary compost turner or wheel compost turner) is a high-efficiency, large-scale aerobic fermentation treatment equipment for organic solid waste. It is mainly used for the fermentation and composting of large-span, high-depth organic waste such as livestock and poultry manure, sludge, sugar factory filter mud, dregs, cakes and straw sawdust.

  • Production Capacity: 5-30 tons/hour

  • Turning Width:10-30 meters

  • Turning Depth: 0.8 meters

  • Composting Time: 15-20 days

  • Suitable Materials: Chicken manure, cow manure, pig manure, biogas residue, mushroom residue, rice straw, rice husks, humus, etc.

Wheel compost turning machine
Wheel compost turning machine
Wheel compost turning machine
Wheel compost turning machine

About of Wheel compost turning machine

The wheel-type compost turner is a highly efficient, large-scale aerobic fermentation treatment equipment for organic solid waste. It is primarily used for fermentation and turning large-span, deep composts of organic waste, such as livestock and poultry manure, sewage sludge, sugar mill filter mud, lees, cakes, straw, and sawdust. The wheel-type compost turner is extremely efficient. Its large wheel and powerful turning teeth enable it to process far more waste per unit time than other types of compost turners, making it particularly suitable for large-scale production.

Wheel compost turning machine structure:

Power Transmission: This device, consisting of a motor, reducer, wheel, bearing housing, and spindle, is crucial for powering the turning wheel.

Travel Mechanism: This device comprises a travel motor, transmission gears, a drive shaft, and a travel sprocket.

Hydraulic Lifting System: This system consists of a surge pump station, hydraulic cylinders, and various control valve blocks.

Tumbling Device: This device comprises a small carriage, sprockets, support arms, and a turning wheel.


Application Areas

1. Suitable for large-scale, continuous production in organic fertilizer plants, municipal sludge treatment plants, and large-scale aquaculture farms/aquaculture parks.

2. Suitable for fermentation, composting, and moisture removal in sugar mills, distilleries, food factories, garden waste treatment centers, and Agaricus bisporus cultivation facilities.

How is works

Working principle of the Wheel compost turning machine:

1. Positioning: The machine travels along the windrow, adjusting the height of the dual wheels so that the blades penetrate 30-50cm below the surface of the material.

2. Flipping: The disc rotates, and the blades lift the material. Centrifugal force breaks up agglomerates, flipping the anaerobic material from the bottom layer to the surface, where the hot material is mixed into the middle layer.

3. Shifting: The machine moves forward at 0.8-1.5 m/min, with the dual wheels pushing the material diagonally forward, forming a new pile next to the original windrow, achieving integrated operation.

Product Advantage

Advantages of Wheel compost turning machine:

1. High Turning Depth:

The turning depth can reach 1.5-3 meters.

2. Large Turning Span:

The maximum turning width can reach 30 meters.

3. Uniform and Thorough Turning:

The three-dimensional turning method (scooping, throwing, swinging, and shifting) ensures extremely thorough material mixing, effectively breaking up lumps without dead angles, improving material porosity, and ensuring uniform oxygen distribution.

4. Low Turning Energy Consumption:

The unique energy-saving and efficient transmission mechanism reduces energy consumption by 70% compared to traditional turning equipment for the same workload.

5. No Dead Angles in Turning:

The wheel turns symmetrically, and the speed-controlled shifting trolley allows for zero dead angles in turning.

6. High Level of Automation:

Equipped with a fully automated electrical control system, the machine enables automatic travel, automatic lifting, and automatic turning, requiring no operator intervention during operation.


Product Specifications
*Note: Technical data are subject to change without prior notice.

      Model

ASLSLF

      MainMotor(kw)

55

      Main beam travel motor(kw)

2.2*4

      Flipping mobile motor(kw)

2.2*4

      Beam material

Q235

      Girder size(mm)

500*750*10

      Wheel diameter(mm)

2560


FAQ

Wheel compost turning machine

What materials are suitable for compost turning with a rotary compost turner?

Compost turners are suitable for composting a variety of organic wastes, such as livestock and poultry manure (chicken, cow, and pig manure), sewage sludge, sugar factory filter mud, lees, cakes, and straw sawdust. These materials are rich in organic matter, and a rotary compost turner can accelerate their fermentation and composting, transforming them into high-quality organic fertilizer. For example, large-scale livestock and poultry farms, which produce large quantities of livestock and poultry manure, can use a rotary compost turner to process the waste, realizing resource utilization.

 

What are the advantages of a disc-type compost turner compared to other types of compost turners?

1. Compared to trough-type compost turners, disc-type compost turners require less space and do not require dedicated fermentation tanks. They can operate flexibly in more open areas, saving the cost and space of building fermentation tanks.

2. Compared to walking compost turners, they offer greater turning force and a wider range, making them particularly suitable for handling large, deep piles.

For example, in large organic fertilizer production plants, faced with large piles of material, disc-type compost turners, with their large span and deep turning capabilities, can more efficiently and evenly turn the material, thereby improving the fermentation quality of the organic fertilizer.

 

How do I choose the right compost turner model for my needs?

1. First, consider the material handling capacity. For small farms or plantations with limited material production, a smaller compost turner with a smaller handling capacity can be selected. Large-scale organic fertilizer production enterprises, however, with large material handling volumes, require larger, more efficient equipment.

2. Secondly, consider site conditions. If the site is open and irregular, the flexible operation of a compost turner is ideal. If the site is relatively cramped, choose a model that is appropriately sized and does not take up too much space.

3. Furthermore, material characteristics are crucial. For example, if the material is highly viscous, a machine with a strong turning force and wear-resistant blades will be required. If the material is fluffy, the turning force requirement can be reduced.

 

Is a wheel compost turner complicated to operate? Does it require professional assistance?

Rotary compost turners are not very complex to operate. Most machines are equipped with a fully automated electrical control system, allowing for both manual and automatic control. In automatic mode, the operator simply sets the relevant parameters (such as turning depth and travel speed), and the machine automatically operates according to the program. In manual mode, the operator uses a central control cabinet to operate the machine, controlling various buttons to control forward, horizontal, turning, and reverse operations. Generally speaking, after simple training, ordinary workers can become proficient in operating the machine. However, professional guidance or repair may be required for first-time use or when the machine malfunctions.


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