Structural Components: Consists of a feeding system, weighing device, silo, and conveyor belt.
Batching Capacity: Supports mixing, batching, and feeding of 3-68 materials.
Metering Accuracy: Typically uses an electronic sensor, achieving an accuracy of ±0.2%.
Application areas: Suitable for mixing livestock and poultry manure with auxiliary materials.
Raw Material Silo: Typically has 3-6 independent bins, made of carbon steel or stainless steel. Each silo has a feed port at the top and a discharge valve at the bottom, allowing for separate storage of different raw materials to prevent mixing.
Metering System: Core components include a load cell and a metering hopper. Each raw material silo has one metering hopper. The load cell collects raw material weight data in real time and transmits it to the control system to ensure accurate metering. Some equipment uses belt scales or spiral scales for less fluid raw materials.
Conveying System: Comprising a belt conveyor and elevator, these conveys the measured raw materials from the metering hopper to the mixer or the next process step. The conveying process is sealed to reduce dust contamination.
Control System: Consisting of a PLC control cabinet and touch screen, it allows for presetting various recipe parameters and enabling one-click batching. It displays real-time raw material metering data and equipment operating status, and supports fault alarms (e.g., raw material shortages or metering anomalies), facilitating operation and maintenance. 5. Support Frame: Constructed from welded steel sections, it firmly supports the raw material bin, metering hopper, and conveying mechanism, ensuring smooth operation and enhancing metering accuracy and stability.
Application Areas
It is mainly used in the organic fertilizer production industry and can be used in conjunction with BB fertilizer equipment, compound fertilizer equipment, and mixed fertilizer equipment. It can also be used in concrete mixing stations in the building materials field and other production scenarios that require precise proportions of multiple materials.
Working principle of Static Batching Machine:
1. Raw Material Loading: Decomposed organic fertilizer, auxiliary materials, trace elements, and other raw materials are loaded into the corresponding silos via elevators or manually to complete raw material storage.
2. Parameter Setting: Select a preset recipe in the control system, set the ratio of each raw material and the weight of each batch, and the equipment automatically calculates the required quantity of each raw material.
3. Metering and Unloading: After the equipment is started, the discharge valves at the bottom of the raw material silo open sequentially, allowing the raw materials to enter the metering hopper. When the weighing sensor detects that the raw material weight reaches the set value, the discharge valve automatically closes, completing the metering of each raw material.
4. Mixing and Conveying: After all raw materials are metered, the discharge valve at the bottom of the metering hopper opens, feeding the mixed raw materials into the conveyor, which then transfers them to the mixer for thorough mixing or directly to the next production process (such as a granulator). Simultaneously, the equipment begins the next batching cycle, achieving continuous production.
Advantages of Static Batching Machine:
1. High Degree of Automation:
Manual feeding is required, while the machine automatically weighs, batches, and delivers a variety of materials according to pre-set recipes, reducing manual intervention and saving time and production costs.
2. High Batching Accuracy:
Utilizing high-precision electronic sensors, some of which have an accuracy of ±0.2%, combined with advanced metering and control technology, ensures accurate material ratios, with a batching accuracy of ≤±0.2%.
3. Wide Variety of Ingredients:
The machine can batch 2-8 materials to meet the needs of various organic fertilizer formulations.
Model | Yield(t/h) | Quantity of silos(pcs) | Power(kw) | External dimensions(mm) | Single silo flow rate(kg/h) |
ASLDP1200 | 750-1000 | 3-8 | 1.5 | (4000~10500)x1400x2410 | 200-8000 |
ASLDP1500 | 1000-1500 | 3-8 | 1.5 | (4900-12900)x1700x2430 | 200-8000 |
What is the core function of a static batcher for organic fertilizer?
The core function of a static batcher for organic fertilizer is to accurately weigh and batch various organic fertilizer raw materials (such as decomposed manure, straw powder, mushroom residue, and trace elements) according to preset formula ratios before mixing. It is a key piece of equipment for formula implementation in organic fertilizer production.
What is the difference between a static batcher and a dynamic batcher?
The key differences between a static batcher and a dynamic batcher lie in the "batch state" and "precision logic": Dynamic batchers continuously weigh raw materials during transportation, making them suitable for high-capacity applications with lower precision requirements. Static batchers, on the other hand, precisely weigh raw materials in a stationary state after they enter a fixed silo/weighing hopper (similar to an electronic scale). This provides higher batching accuracy and is more suitable for organic fertilizer production requiring "multiple raw materials, small batches, and high-precision formulas" (such as when adding key ingredients like trace elements and functional microbial agents).
How many raw materials can the machine batch simultaneously?
Conventional static batchers for organic fertilizer support 2-8. The equipment can process various raw materials simultaneously, and the number of silos can be flexibly customized based on the complexity of the formula (e.g., 2-3 raw materials for a basic formula, 5-8 for a functional organic fertilizer formula).
What kind of organic fertilizer raw materials are suitable for the equipment? Can it process easily agglomerated raw materials?
The equipment is highly adaptable to organic fertilizer raw materials and can process common raw materials in powdered, granular, and small lumps, such as composted livestock and poultry manure (after crushing), straw powder, peanut shell powder, mushroom residue, peat moss, monoammonium phosphate (granules), potassium sulfate (granules), and trace element powders.
For easily agglomerated raw materials, the equipment addresses the batching challenge through two design features: ① Anti-sticking lining is installed on the inner wall of the silo to reduce the adhesion of raw materials to the silo wall; ② A de-caking device (such as pneumatic de-caking or vibration de-caking) is installed at the bottom of the silo. This breaks up raw material lumps through airflow or gentle vibration, ensuring an even drop of raw materials and preventing clogged discharge ports and interrupted batching.
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