Production Capacity: 1-6 t/h
Applicable Materials: Livestock Manure
Application: Farms
Customization: Primarily used for dry-wet separation of livestock manure, including pig, chicken, and cow manure, as well as traditional Chinese medicine, distiller's grains, fruit residue, cassava, paper pulp, bean dregs, and slaughterhouse wastewater.
single-bucket single-station packaging machine structure:
Single weighing hopper: The core metering component of the equipment (mostly gravimetric or volumetric), responsible for accurately weighing/metering materials (such as organic fertilizer granules) in a single pass. This accuracy directly determines the package weight error.
Single packaging station: Consists of a single material receiving and sealing area, typically including a bag holder, a discharge nozzle, and a sealing mechanism (heat sealing/seam-sealing, depending on the material characteristics). It can only process one bag at a time.
Auxiliary systems: Includes a material conveyor (which transports material to the weighing hopper), a control system (which sets the package weight and starts/stops operations), and a dust removal device (which reduces the spread of organic fertilizer dust).
Double Bucket Double Station Packaging Machine structure:
Dual weighing hoppers: Two independent weighing hoppers (weighing/volumetric) can measure materials alternately or simultaneously without interfering with each other (for example, while hopper 1 is weighing, hopper 2 can unload simultaneously, reducing waiting time).
Dual packaging stations: Two independent packaging work areas, each equipped with a bag-opening fixture, a discharge spout, and a sealing mechanism, can process two bags simultaneously.
Coordinated control system: A PLC program enables "dual hopper, dual station" linkage. For example, while station 1 is loading bags, hopper 1 completes weighing and unloads. Simultaneously, while station 2 is loading bags, hopper 2 also begins weighing, achieving seamless integration.
Enhanced auxiliary systems: Typically equipped with a higher-powered material conveyor (to meet the feeding needs of the dual hoppers) and a dual-channel dust removal system (to control dust at the two discharge spouts).
Working principle of the single-bucket single-station packaging machine：
Manual/Automatic Bagging: Empty bags are placed over the discharge spout, and the bag opening is secured with a clamp to prevent leakage.
Material Measuring: Organic fertilizer is fed into the weighing hopper via a conveyor belt. When the weight/volume reaches the set value (e.g., 25 kg/bag), the conveyor belt stops feeding, and the weighing hopper completes a single measurement.
Quantitative Discharging: The weighing hopper opens the discharge door and discharges the measured amount of organic fertilizer into the secured bags.
Sealing: After discharging, the bag is removed from the discharge spout and enters the sealing mechanism (e.g., a bag sewing machine), completing the packaging of the bag.
Cycling: After the finished bag is removed, the "bagging - metering - discharging - sealing" process is repeated to begin the next round of single-bag packaging.
Working principle of the Double Bucket Double Station Packaging Machine：
Dual-Station Bagging: Manual/automatic devices simultaneously bag and secure the bag openings at stations 1 and 2.
Dual-Hoop Parallel Weighing: The control system instructs weighing hoppers 1 and 2 to simultaneously receive material. When both reach a set weight (e.g., 25 kg), the conveyor stops feeding.
Dual-Station Synchronous Unloading: The discharge doors of weighing hoppers 1 and 2 simultaneously open, discharging the measured amount of organic fertilizer into bags at the two stations.
Dual-Station Synchronous Sealing: After unloading, the sealing mechanisms at both stations simultaneously sew/heat-seal the bag openings.
Overlapping Operation: After unloading finished bags from stations 1 and 2, both stations are immediately rebaked. At this point, the dual weighing hoppers have simultaneously completed their next round of weighing and proceed directly to unloading (no waiting time).
Advantages of a Packaging Machine:
1. Simple Structure:
Fewer components, low failure rate, and low maintenance costs.
2. Small Footprint:
The single-station design makes the machine compact, saving space in the workshop.
3. High Efficiency:
In parallel operation mode, one worker can simultaneously perform two tasks (loading and unloading bags), saving manpower compared to "two single-station machines requiring two workers."
4. Strong Adaptability:
The dual hoppers' independent metering reduces the impact of material fluctuations and is suitable for some materials prone to agglomeration (alternating cleaning of the hoppers can improve accuracy).
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